Full-Coated Quartz Cutting Wire | Endless Diamond Wire Loop

Attribute	Value
Wire Type	Segment-Coated, Open Loop
Connection Method	Field crimped with mechanical tool
Wire Diameter Range	1.5 – 2.5 mm
Abrasive Type	Synthetic diamond
Coating Grit Size	#200 – #400
Coating Style	Spaced / Segmented Electroplated
Working Length	User-defined, site assembled
Typical Application	Internal hole cutting, inner slots
Compatible Materials	Graphite, green ceramics, hard glass composites

Attribute

Value

Wire Type

Segment-Coated, Open Loop

Connection Method

Field crimped with mechanical tool

Wire Diameter Range

1.5 – 2.5 mm

Abrasive Type

Synthetic diamond

Coating Grit Size

#200 – #400

Coating Style

Spaced / Segmented Electroplated

Working Length

User-defined, site assembled

Typical Application

Internal hole cutting, inner slots

Compatible Materials

Graphite, green ceramics, hard glass composites

3 Different Types of Electroplated Diamond Wire loop

The difference between different Electroplated Diamond Wire Loop

Full-Coated Electroplated Diamond Wire Loop:
- The cutting wire of full-coated wires is relatively thin, with the thinnest being 0.3 mm.
- These wires are particularly advantageous in cutting hard and brittle materials such as quartz, silicon rods, optical glass, and rare metals.
- These wires are particularly advantageous in cutting hard and brittle materials such as quartz, silicon rods, optical glass, and rare metals.
- The fully coated wire has a large number of diamond abrasives all over the surface of the cutting wire, so it has a strong cutting force. Therefore, it has obvious advantages when cutting materials with small chip removal and high hardness.
- Our fully coated wire not only has a high abrasive density, but also uses a mixture of raw diamonds and crushed diamonds, making the cutting wire both sharp and wear-resistant. Therefore, the service life is longer than others.
Segmented-Coated Electroplated Diamond Wire Loop:
- The thinnest segmented-coated wire is 0.8mm.
- The segmented coating creates a lot space on the surface of the cutting wire, which can accommodate a large amount of material debris during the cutting process. As the cutting wire moves, it carries and discharges the debris, significantly increasing its chip removal capacity.
- These wires excel in cutting materials like graphite and corrugated paper, which are not very hard but produce a lot of dust.
Thread- Coated Electroplated Diamond Wire Loop:

The thinnest thread-coated wire is 0.5 mm.
The threaded coating creates spiral gaps on the surface of the diamond wire, which can accommodate a large amount of material debris during the rotation of the cutting wire. As the cutting wire moves, it carries and discharges the debris, significantly increasing its chip removal capacity.
These wires excel in cutting materials like graphite and corrugated paper, which are not very hard but produce a lot of dust.

Additionally, full-coated Electroplated Diamond Wire Loop are widely used in materials processing where cutting fluid can be applied, whereas segmented-coated and thread- coated diamond wires are mainly used in dry cutting processes.