Technical Articles

K9 glass, a high-quality optical material similar to BK7, is widely used in lenses and prisms due to its exceptional clarity and durability. Achieving precise, smooth cuts with the VIMFUN Optical Lens Cutting Apparatus, equipped with a ring-shaped diamond wire, requires careful optimization of settings, glue selection, and post-cutting processes. With its ability to cut lenses from 1 mm to 3 meters in diameter and 0.1 mm to 1 m in thickness at a precision of 0.03 mm, this apparatus is ideal for optical shops and manufacturing labs. This article provides a step-by-step guide to optimize the Optical Lens Cutting Apparatus for cutting K9 glass, ensuring flawless results and addressing common concerns about precision and surface quality. Step 1: Prepare the K9 Glass and Substrate Proper preparation is essential for the Optical Lens Cutting Apparatus to deliver optimal results: Step 2: Choose and Apply the Right Glue Glue selection is

1. Industry Background: Increasing Demand for Coating Integrity With the rise of augmented reality, automotive sensing, and advanced imaging, multilayer coatings are now applied across a wide range of optical glass substrates. These coatings often involve combinations of oxide films, metal layers, and functional polymers. The cutting of such components—especially where coatings extend to the edge—introduces risk of delamination, microcracks, or thermal stress. The industry is moving away from methods that compromise surface integrity. Among available options, cold cutting has emerged as a process requirement for many 3D optical coating cutting tasks. 2. Limitations of Traditional Cutting Methods High-speed mechanical sawing, laser ablation, and abrasive waterjets all share common drawbacks when applied to coated optics: These failure modes are especially problematic in optics where full-aperture coatings must remain intact to preserve system performance. 3. Process Direction: Cold Cutting with Endless Wire In response to these limitations, manufacturers increasingly adopt endless

Maintaining the VIMFUN Optical Lens Cutting Instrument, a ring-shaped diamond wire system designed for cutting K9 glass, germanium glass, and Schott glass (e.g., BK7), is essential to ensure consistent precision, longevity, and efficiency. With its high-speed cutting (0-80 m/s), micron-level accuracy (0.03 mm), and ability to handle lenses from 1 mm to 3 meters in diameter and 0.1 mm to 1 m in thickness, this instrument is a cornerstone for optical shops and manufacturing labs. Proper maintenance minimizes downtime, enhances performance, and supports the machine’s eco-friendly features like dry cutting and coolant recycling. This article provides a step-by-step guide to maintaining the Optical Lens Cutting Instrument for optimal performance, addressing key considerations for sustained quality in optical manufacturing. Why Maintenance Matters The VIMFUN Optical Lens Cutting Instrument leverages advanced automation (auto-slicing, complex shape cutting, tilt function) and a ring-shaped diamond wire to deliver smooth, chip-free cuts. However, dust, coolant residue,

Optical shops, whether small-scale or part of large manufacturing labs, face increasing pressure to deliver high-precision lenses efficiently while managing costs. The VIMFUN Optical Lens Cutting Equipment, with its advanced ring-shaped diamond wire design and automation features, offers a transformative solution for optical shops cutting K9 glass, germanium glass, and Schott glass (e.g., BK7). This article explores why investing in this automated Optical Lens Cutting Equipment is a game-changer, highlighting its productivity, scalability, and alignment with the industry’s shift toward automation, as seen in the projected 9.2% CAGR growth of the optical lens cutter market through 2032. The Need for Automation in Optical Shops Traditional optical cutting methods, such as manual blade edgers or semi-automated laser systems, often lead to bottlenecks in production, high labor costs, and inconsistent quality. X discussions in r/Optics and r/CNC emphasize the demand for automated solutions that streamline workflows and reduce errors, especially for small

Germanium glass, prized for its high refractive index and use in infrared optics, demands meticulous handling during cutting to protect its delicate coatings and ensure optical clarity. The VIMFUN Optics Cutting Machine, featuring a ring-shaped diamond wire, delivers precision cutting with a 0.03 mm tolerance for lenses ranging from 1 mm to 3 meters in diameter and 0.1 mm to 1 m in thickness. With high-speed cutting (up to 80 m/s) and advanced automation, this machine is ideal for optical shops and labs. This article provides a step-by-step guide to safely cut germanium glass using the Optics Cutting Machine, focusing on glue selection and surface protection to achieve flawless results. Step 1: Prepare the Germanium Glass and Substrate Proper preparation prevents damage to germanium glass: Step 2: Select and Apply the Right Glue Glue selection is critical for germanium due to its sensitivity to solvents and heat (thermal limit ~300°C).

The optical lens manufacturing industry demands unparalleled precision, efficiency, and sustainability to meet the needs of cutting advanced materials like K9 glass, germanium glass, and Schott glass (e.g., BK7). The VIMFUN Optical Lens Cut Machine, with its innovative ring-shaped diamond wire design, sets a new standard in optical glass cutting, surpassing traditional blade and laser methods. This article explores why the Optical Lens Cut Machine excels, highlighting its high-speed cutting, exceptional accuracy, automation capabilities, and eco-friendly features that align with the industry’s push toward advanced, sustainable solutions. The Limitations of Traditional Cutting Methods Traditional optical lens cutting methods, such as blade-based edgers and laser cutters, have notable drawbacks. Blade systems, like the historical Lemay Electromatic, often cause material waste and surface imperfections due to uneven wear. Laser cutters, while precise, are costly and generate heat that can damage sensitive materials like germanium used in infrared optics. The VIMFUN Optical Lens

In the competitive world of optical manufacturing, the VIMFUN Optical Glass Cutting Machines stand out with its innovative ring-shaped diamond wire design, redefining precision and efficiency for cutting K9 glass, germanium glass, and Schott glass (e.g., BK7). With a wire speed range of 0-80 m/s, a cutting tolerance of 0.03 mm, and the ability to handle lenses from 1 mm to 3 meters in diameter and 0.1 mm to 1 m in thickness, this machine offers unmatched versatility. This article explores what makes the Optical Glass Cutting Machines unique, highlighting its advanced features, automation, and eco-friendly design that set it apart from traditional blade and laser cutters. Innovative Ring-Shaped Diamond Wire Design The VIMFUN Optical Glass Cutting Machines leverages a ring-shaped diamond wire, a significant departure from linear wire or blade systems. This continuous-loop design ensures: This unique design addresses industry demands for precision and efficiency, as seen in the