SH200-R

En SH200-R is a horizontal endless diamond wire cutting machine purpose-built for slicing oversized brittle materials such as quartz, radiation shielding glass, and aerospace-grade optical components. With a wire length of 8.3 meters and support for workpieces up to 2000 mm in diameter, this machine delivers exceptional surface quality and stable performance across industrial-scale cutting tasks.

Key Features of this large-quartz-cutting-machine

  • Purpose-Built for Ultra Large Workpiece
    Engineered specifically for Workpieces up to Ø2000 × 500 mm, such as large quartz cylinders and optical glass plates. 

  • Corte de hilo diamantado sin fin
    Utilizes a high-speed endless diamond wire system for stable, smooth, and chip-free cutting of fragile graphite materials.

  • Horizontal Cutting Structure
    Maximizes stability and accessibility for long or heavy materials, reducing vibration and material deformation.
  • Low Kerf Loss, High Precision
    Achieves clean slicing with kerf widths as narrow as 0.8 mm, minimizing material waste and reducing edge damage.
  • Easy Loading of Elongated Workpieces
    Side-loading platform allows easy placement and alignment of large parts using cranes or rollers.

  • Ultra-Low Cutting Force
    Abrasive cutting method reduces mechanical stress on delicate edges, preventing chipping or microfractures
  • Integrated Oil Mist Recovery System 
    Fully enclosed design with built-in oil mist collection for a cleaner, safer working environment—ideal for glass and optical material processing.
  • Automatic Lubrication + Water Recycling
    Built-in lubrication ensures durability; closed-loop water system minimizes environmental impact.

 

No.NombreEspecificación
1Maximum Workpiece Dia (mm)2000
2Maximum Workpiece Dia (mm)2000
3Altura máxima de la pieza de trabajo (mm)500
4Recorrido del eje X de la mesa de trabajo (mm)1015
5Recorrido del eje Y de la mesa de trabajo (mm)550
6Velocidad máxima del hilo diamantado (m/s)51
7Minimum Feed Increment X-Axis (mm)0.01
8Incremento mínimo de avance Eje Y (mm)0.01
9Repeat Positioning Accuracy X-Axis (mm)0.01
10Precisión de posicionamiento repetido Eje Y (mm)0.01
11Consumo total de energía (kW)5
12Fuente de alimentación380V 50Hz
13Tamaño de la máquina (mm)4000*2753*2130
14Peso de la máquina (kg)4000
15Presión del aire (MPa)0.5-0.8 

✅ Cutting Methods for 2-Meter Diameter Optical Glass: A Practical Comparison

1️⃣ Sierra de hilo diamantado sin fin ✅ Recommended

  • Ventajas:

    • Capable of continuously cutting large cylindrical or thick optical glass blocks

    • Narrow kerf (0.4–1.0 mm), minimal material loss

    • Delivers low-stress, chip-free, mirror-quality surfaces

    • Compatible with rotating workpiece setups for faster and more uniform cuts

  • Best For:
    Oversized optical glass, quartz blocks, and radiation shielding glass with diameters >1 meter and thickness >100 mm

2️⃣ Multi-Wire Saw ⚠️ Limitado

  • Ventajas: High-efficiency slicing for batch wafer production

  • Desventajas:

    • Fixed cutting direction; mainly for wafer-level slicing

    • Difficult to clamp and handle oversized blocks

  • Limitaciones: Not suitable for segmenting large-diameter glass blocks

3️⃣ Sierra de cinta de diamante ⚠️ Partially Applicable

  • Ventajas: Flexible machine structure, supports long cutting strokes

  • Desventajas:

    • Wide kerf, rough cutting surfaces, prone to edge chipping

    • Low cutting speed and efficiency

  • Use Case: Acceptable for coarse pre-cutting of 2-meter glass, but not suitable for high-precision applications

4️⃣ Abrasive Waterjet ❌ Not Recommended

  • Limitaciones:

    • Glass is thermally sensitive; waterjet may cause microcracks

    • Risk of contaminating valuable glass with water and abrasive slurry

  • Use Case: Better suited for small composite materials, not large-diameter optical glass

5️⃣ Corte por láser ❌ Not Suitable

  • Limitaciones:

    • Ineffective on thick optical glass

    • High risk of edge fracture and poor surface quality

  • Use Case: Not viable for optical-grade segmenting of large glass blocks

🏆 Conclusión:

For cutting 2-meter diameter optical glassEl sierra de hilo diamantado sin fin stands out as the most reliable and effective solution.
It offers unmatched capability in terms of size compatibility, surface quality, cutting safety, and stability. This makes it ideal for high-value applications in aerospace, radiation shielding, and scientific research involving large-format optical materials.

High-Speed Endless Wire Cutting
High-Precision Guide Rails and Ball Screw
High-Precision Guide Rails and Ball Screw
Automatic Constant-Tension System
Equipo de corte de vidrio Vimfun
User-Friendly Smart Interface
Fully Enclosed Protective Design
Modular Design
Automatic Lubrication System
Astronomical Optics Pre-Cutting
¿Cuál es el grosor máximo que puede cortar la máquina?
The machine is capable of cutting slices ranging from 0.1 to 100 mm in thickness, and can perform automated cutting once the program has been configured.

La velocidad de corte sería similar, pero la calidad de la superficie de corte de la sierra de hilo es mucho mejor y la pérdida de corte es menor.

HorizonCrystal cuenta con un hilo de diamante de alta precisión de 0,35 a 0,8 mm de diámetro, por lo que el corte es muy pequeño.
La vida útil del hilo de diamante varía en función del uso y la dureza del material. En el caso del grafito, un hilo de corte de 1 unidad puede cortar aproximadamente 15 metros cuadrados.
Para el corte de grafito, normalmente el cliente dispone de un colector de polvo. Se puede conectar con nuestra máquina cuando se ejecuta.
Ofrecemos una garantía completa de 1 año y asistencia técnica por vídeo o in situ tras la compra para garantizar que su máquina funcione con la máxima eficacia y que cualquier problema se resuelva rápidamente.
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