Découpe de lentilles en germanium à l'aide d'une scie à fil diamantée

Germanium (Ge) is a high-value material widely used in infrared (IR) optics, night vision systems, thermal imaging, and scientific instruments. While germanium’s excellent infrared transmission and mechanical properties make it ideal for lenses, its crystalline brittleness makes cutting and processing extremely challenging. This article explains how endless diamond wire saws enable precision cutting of germanium […]

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Comment couper les tranches de germanium sans fissures : Guide de la scie à fil diamanté de précision

Germanium wafers are essential substrates for infrared detectors, thermographic sensors, and optical components. However, Ge is a brittle semiconductor crystal prone to edge chipping and surface damage during cutting. Traditional blade-based methods often result in high material loss and poor edge quality. This article explains how to use diamond wire saw technology to precisely slice

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Découpe de haute précision de ZnS (sulfure de zinc) à l'aide d'une scie à fil diamanté sans fin

Zinc sulfide (ZnS) is a key optical crystal widely used in infrared imaging systems, military optics, and precision manufacturing. While ZnS offers excellent infrared transmission and mechanical strength, it is also extremely brittle and prone to edge chipping during processing. Traditional cutting tools struggle to achieve clean, crack-free surfaces on ZnS, making advanced cutting technology

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Comment réduire les dommages causés par le stress lors de la découpe de plaquettes de saphir ?

Introduction: The Fragility of Sapphire Under Pressure Sapphire wafers are prized in semiconductor, optoelectronic, and LED applications due to their superior hardness, optical transparency, and thermal stability. However, that same hardness also makes sapphire wafer cutting an inherently delicate process. When not properly controlled, cutting can introduce residual stresses that result in microcracks, edge chipping,

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Comparaison entre la scie à diamètre intérieur et la scie à fil diamanté pour la découpe des plaquettes de verre

Introduction Glass wafer cutting is a critical process in the manufacturing of semiconductors, MEMS sensors, optical substrates, and biomedical devices. The fragile nature and thin dimensions of these wafers require precision cutting methods that minimize chipping, maximize yield, and preserve surface integrity. Two widely used cutting technologies—inner diameter (ID) saws and diamond wire saws—offer different

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Pourquoi la scie à fil diamanté est-elle le meilleur choix pour l'usinage des cristaux optiques ?

Introduction In the realm of optical crystal machining, achieving ultra-precise cuts with minimal material loss and no structural damage is vital. Materials like sapphire, quartz, and lithium niobate are widely used in high-performance optical systems, and they demand superior cutting techniques. Among all available methods, the diamond wire saw has emerged as the most effective

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Key Techniques for Minimizing Chipping During Optical Lens Cutting

Introduction Optical lens cutting requires exceptional precision, especially as lens technology advances in fields like imaging, communications, and medical devices. A frequent challenge in this process is chipping — small fractures or flaking at the edges or surfaces of lenses. Chipping not only reduces product yield but also compromises the optical performance of the final

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Solutions de coupe du saphir : Relever les défis grâce à la technologie des scies à fil diamanté

Introduction: Sapphire substrates are essential components in LED manufacturing, optical devices, and semiconductor applications due to their exceptional hardness and thermal stability. However, cutting these substrates with precision is a significant challenge. Traditional methods like diamond blade sawing and laser cutting often lead to issues such as micro-cracks, thermal damage, and high material waste. To

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Comment la technologie des scies à fil diamanté améliore la précision de la découpe du verre optique

Optical glass is a critical material used in high-precision applications such as lenses, prisms, and fiber optics. Achieving flawless surface quality and dimensional accuracy during the cutting process is essential to maintain optical performance. Traditional cutting methods often struggle with material stress, micro-cracks, and uneven surfaces, which can compromise the optical clarity and structural integrity

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