NEWS & INSIGHTS

diamond abrasive wire

Full Coated Quartz Cutting Wire for Smooth, Clean Slices

Cutting quartz is not easy. Quartz is hard, brittle, and can easily crack if not handled the right way. That’s why many industries now use full coated quartz cutting wire. It gives clean slices without damaging the material. This special wire is made with tiny diamond particles and has a full coating. That coating helps it stay strong and sharp through every cut. Whether you are working in the semiconductor field, making optical glass, or cutting fine crystals, this type of wire makes your job better. It works faster, lasts longer, and gives smoother results. We’ll explain diamond-coated wire for quartz slicing, why the coating is important, where it is used, and how to choose the right one for your job.  Available High-Performance Full-coated diamond wire loop The Full Coated Quartz Cutting Wire is perfect for slicing hard and fragile materials like quartz, ceramics, and semiconductors. This endless diamond wire

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Segment Coated Quartz Wire loop

Field Connectable Diamond Wire – Fast, Easy & Durable Cutting

Cutting hard materials like stone, glass, or silicon used to take a lot of time and effort. But now, thanks to field connectable diamond wire, cutting has become fast, easy, and strong. This smart wire helps workers in many industries save time, reduce waste, and get smooth, clean results. Whether you are in a lab, factory, or construction site, this type of Connectable Diamond Wire can be used right where you are. You don’t need special tools to connect it. You can do it in the field, right on-site. That’s why more and more people are choosing this modern cutting solution. We’ll explore diamond wire with on-site connection, how it works, what types are available, and why it’s such a smart choice. We’ll also look at where it’s used and how to choose the right one.  What Is Field Connectable Diamond Wire and Why Does It Matter Field connectable diamond

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Optical Slicing Machine

High-Accuracy Precision Slicing Machines for Ultra-Fine Cuts

Cutting hard or fragile materials is not an easy task. You need a tool that can slice with care, accuracy, and control. That’s where high-accuracy slicing equipment comes in. These machines are designed to make ultra-fine cuts on delicate materials like optical glass, sapphire, quartz, and more. They are used in industries where even a tiny mistake can lead to big losses. A high-accuracy slicing device offers you smooth, clean cuts every time. It reduces waste, saves time, and increases product quality. We’ll explore how those Precision Slicing Machine workings’ capabilities lead them to be powerful, and why they’re so essential in cutting-edge industries. Modern and High-Accuracy Precision Slicing Machines The SGI 20 is a high-accuracy precision slicing machine built for cutting small and delicate parts. It uses an endless diamond wire that slices through glass and ceramic with ease. This compact CNC machine supports both straight cuts and 2D

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Optical Slicing Machine

Automatic Glass Cutting Machine – Quickly and Easily Cut Glass

Cutting glass used to be hard and slow. It needed a steady hand, special tools, and lots of skill. But not anymore. Thanks to smart technology, an automatic glass cutting machine now makes this job fast, clean, and super easy. High-speed glass cutting technology is made to cut all types of glass with high speed and perfect precision. From windows to phone screens, they help industries get clean cuts without cracks or chips. They also save time, reduce waste, and improve safety. You’ll learn what an automatic Glass Cutting Machine is, how it works, and why many industries love it. You’ll also find tips on choosing the right machine.  Modern Glass Cutting Machines are available Vimfun is leading the way in modern cutting technology with advanced machines made for high-precision jobs. Glass Cutting Machines are smart, strong, and easy to use. They are perfect for cutting hard and fragile materials

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Why Diamond Wire Cutting is the Best Method for Processing Germanium

If you’ve ever worked with germanium, you already know—it’s a tricky material. Dense, brittle, and not very forgiving under stress. Whether you’re producing IR optics, wafers, or custom lenses, how you cut Ge makes or breaks the result. That’s why diamond wire cutting has become the preferred method for processing germanium. Not just because it’s precise—but because it’s safer, cleaner, and more cost-effective than traditional options. What Makes Germanium Hard to Cut? Germanium behaves like a fragile piece of glass when under force: These factors make it a poor match for high-friction, high-pressure cutting tools. Traditional Blade Cutting The Problems Using dicing saws, ID blades, or abrasive wheels might seem straightforward—but here’s what usually happens: Here is a picture of what would happen if you do not choose a correct cut method. Diamond Wire Cutting: A Smarter Approach Diamond wire saws operate with a fine loop of diamond-coated wire moving

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High-Precision Cutting of ZnS (Zinc Sulfide) Using Endless Diamond Wire Saw

Zinc sulfide (ZnS) is a key optical crystal widely used in infrared imaging systems, military optics, and precision manufacturing. While ZnS offers excellent infrared transmission and mechanical strength, it is also extremely brittle and prone to edge chipping during processing. Traditional cutting tools struggle to achieve clean, crack-free surfaces on ZnS, making advanced cutting technology essential. This article introduces how endless diamond wire saws provide an ideal solution for cutting ZnS materials with superior surface quality and minimal material loss. ZnS crystals are known for: These characteristics make it a challenging material to process, especially for thin wafers or precision lenses. Any mechanical or thermal stress can lead to microcracks or chipping. Why Endless Diamond Wire Saw Is Ideal for ZnS Endless diamond wire saws use a closed-loop wire coated with diamond abrasive. This method offers several advantages over blades, lasers, or ID saws: Cutting Performance Case: ZnS Wafers for

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Why Diamond Wire Saw Is the Best Choice for Optical Crystal Machining

Introduction In the realm of optical crystal machining, achieving ultra-precise cuts with minimal material loss and no structural damage is vital. Materials like sapphire, quartz, and lithium niobate are widely used in high-performance optical systems, and they demand superior cutting techniques. Among all available methods, the diamond wire saw has emerged as the most effective tool for machining these delicate materials. This article explores why the diamond wire saw is superior to traditional cutting technologies, with a focus on surface quality, dimensional precision, and production efficiency. Superior Precision in Optical Crystal Machining The most critical factor in optical component manufacturing is cutting accuracy. Diamond wire saws offer remarkable precision, consistently achieving cutting kerfs as narrow as 0.4 mm, thanks to wire diameters as thin as 0.35 mm. Compared to conventional blade saws, which often exceed 0.5 mm in kerf width, diamond wire technology minimizes material loss and maximizes usable output.

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Key Techniques for Minimizing Chipping During Optical Lens Cutting

Introduction Optical lens cutting requires exceptional precision, especially as lens technology advances in fields like imaging, communications, and medical devices. A frequent challenge in this process is chipping — small fractures or flaking at the edges or surfaces of lenses. Chipping not only reduces product yield but also compromises the optical performance of the final component. This article explores effective methods to minimize chipping during optical lens cutting, with a focus on the benefits of using diamond wire saws over traditional methods. Precision Challenges in Optical Lens Cutting Optical lenses are typically made from brittle materials such as glass, quartz, or certain crystals. During cutting, mechanical stress, tool vibration, or improper cooling can induce microcracks or chips along the cut edges. These imperfections are especially problematic in high-precision applications like camera lenses or fiber optic connectors, where surface quality and structural integrity are critical. Advantages of Diamond Wire Sawing Diamond

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Sapphire Cutting Solutions: Overcoming Challenges with Diamond Wire Saw Technology

Introduction: Sapphire substrates are essential components in LED manufacturing, optical devices, and semiconductor applications due to their exceptional hardness and thermal stability. However, cutting these substrates with precision is a significant challenge. Traditional methods like diamond blade sawing and laser cutting often lead to issues such as micro-cracks, thermal damage, and high material waste. To overcome these limitations, diamond wire saw technology has emerged as an advanced solution that enhances precision and reduces waste. 1. Challenges in Sapphire Substrate Cutting Cutting sapphire substrates is particularly demanding due to its unique properties: These challenges highlight the need for more precise and less invasive cutting technologies, such as diamond wire saws. 2. Advantages of Diamond Wire Saw Technology Diamond wire sawing offers several benefits over traditional methods: Compared to laser and diamond blade cutting, diamond wire sawing delivers superior surface integrity and yield optimization. 3. Comparing Diamond Wire Saw with Traditional Methods Parameter Diamond

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How Diamond Wire Saw Technology Enhances Optical Glass Cutting Accuracy

Optical glass is a critical material used in high-precision applications such as lenses, prisms, and fiber optics. Achieving flawless surface quality and dimensional accuracy during the cutting process is essential to maintain optical performance. Traditional cutting methods often struggle with material stress, micro-cracks, and uneven surfaces, which can compromise the optical clarity and structural integrity of glass components. The diamond wire saw has emerged as a superior technology for optical glass cutting, offering enhanced precision, reduced material waste, and improved surface smoothness. This article explores how diamond wire saw technology optimizes cutting accuracy and elevates the quality of optical glass components. 1. Superior Cutting Precision Diamond wire saws are equipped with ultra-thin wires embedded with diamond abrasives. This design allows for: These advantages are particularly important for optical applications where surface imperfections can affect light transmission and overall performance. 2. Low Material Stress and Thermal Impact One of the significant

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