Full-Coated Quartz Cutting Wire | Endless Diamond Wire Loop

Wire Diameter	Coating Type	Working Tension (N)	Breaking Tension (N)	Recommended Length	Application Examples
0.80 mm	Segmental	51	210	1M – 10M	Green ceramics, porous glass
1.00 mm	Segmental	60	250	1M – 10M	Graphite blocks, foam glass
1.50 mm	Segmental	72	340	2M – 12M	Sintered ceramic molds
2.00 mm	Segmental	110	480	2M – 15M	High-density graphite or alumina
2.50 mm	Segmental	138	550	2M – 15M	Large graphite plates

Wire Diameter

Coating Type

Working Tension (N)

Breaking Tension (N)

Recommended Length

Application Examples

0.80 mm

Segmental

210

1M – 10M

Green ceramics, porous glass

1.00 mm

Segmental

250

1M – 10M

Graphite blocks, foam glass

1.50 mm

Segmental

340

2M – 12M

Sintered ceramic molds

2.00 mm

Segmental

110

480

2M – 15M

High-density graphite or alumina

2.50 mm

Segmental

138

550

2M – 15M

Large graphite plates

3 Different Types of Electroplated Diamond Wire loop

The difference between different Electroplated Diamond Wire Loop

Full-Coated Electroplated Diamond Wire Loop:
- The cutting wire of full-coated wires is relatively thin, with the thinnest being 0.3 mm.
- These wires are particularly advantageous in cutting hard and brittle materials such as quartz, silicon rods, optical glass, and rare metals.
- These wires are particularly advantageous in cutting hard and brittle materials such as quartz, silicon rods, optical glass, and rare metals.
- The fully coated wire has a large number of diamond abrasives all over the surface of the cutting wire, so it has a strong cutting force. Therefore, it has obvious advantages when cutting materials with small chip removal and high hardness.
- Our fully coated wire not only has a high abrasive density, but also uses a mixture of raw diamonds and crushed diamonds, making the cutting wire both sharp and wear-resistant. Therefore, the service life is longer than others.
Segmented-Coated Electroplated Diamond Wire Loop:
- The thinnest segmented-coated wire is 0.8mm.
- The segmented coating creates a lot space on the surface of the cutting wire, which can accommodate a large amount of material debris during the cutting process. As the cutting wire moves, it carries and discharges the debris, significantly increasing its chip removal capacity.
- These wires excel in cutting materials like graphite and corrugated paper, which are not very hard but produce a lot of dust.
Thread- Coated Electroplated Diamond Wire Loop:

The thinnest thread-coated wire is 0.5 mm.
The threaded coating creates spiral gaps on the surface of the diamond wire, which can accommodate a large amount of material debris during the rotation of the cutting wire. As the cutting wire moves, it carries and discharges the debris, significantly increasing its chip removal capacity.
These wires excel in cutting materials like graphite and corrugated paper, which are not very hard but produce a lot of dust.

Additionally, full-coated Electroplated Diamond Wire Loop are widely used in materials processing where cutting fluid can be applied, whereas segmented-coated and thread- coated diamond wires are mainly used in dry cutting processes.